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Custom Covers

Concast offers special covers to be used for a variety of applications including replacement covers for existing trench runs. They are especially useful for poured-in-place trench systems. The charts below lists some of the common sizes for pedestrian rated covers; but they can also be designed to meet AASHTO H-10, H-20, and H-40 Traffic Ratings for road crossing applications. Covers are available in Fibercrete®, concrete, aluminum, and galvanized steel. The concrete based covers can be miter/angle cut, colored, and stamped; Fibercrete® covers are light-weight and are under 100 pounds. Concrete covers utilize threaded inserts for machine assisted lifting.  All of them are high strength. Cover layout drawings are available upon request.  

*Trench Cover Sizing Chart (PDF Format)
*Trench Cover Sizing Chart (Excel Format)

Fibercrete®   
Cover Part Number
Cover
Width
Cover
Length
Rib
Width*
Cover
Weight
Adobe_pdf_logo
PDF File
F20.548 (16.5) 20.5 in. 48 in. 16.5 in. 92 Lbs. F20.548_(16.5).pdf
F2830 (21.5) 28 in. 30 in. 21.5 in. 77 Lbs. F2830_(21.5).pdf
F3224 (23) 32 in. 24 in. 23 in. 72 Lbs. F3224_(23).pdf
F3230 (25.5) 32 in. 30 in. 25.5 in. 88 Lbs. F3230_(25.5).pdf
F35.524 (22.5) 35.5 in. 24 in. 22.5 in. 80 Lbs. F35.524_(22.5).pdf
F3624 (30) 36 in. 24 in. 30 in. 81 Lbs. F3624_(30).pdf
F3830 (31.5) 38 in. 30 in. 31.5 in. 105 Lbs. F3830_(31.5).pdf
F4824 (36) 48 in. 24 in. 36 in. 109 Lbs. F4824_(36).pdf
F5220 (45) 52 in. 20 in. 45 in. 97 Lbs. F5220_(45).pdf
F5724 (37) 57 in. 24 in. 37 in. 129 Lbs. F5724_(37).pdf
*Rib width corresponds to channel inside width.

Concrete
Cover Part Number
Cover
Width
Cover
Length
Cover
Height
Cover
Weight
Adobe_pdf_logo
PDF File
C2129-3 21 in. 29 in. 3 in. 146 Lbs. C2129-3.pdf
C3220-3 32 in. 20 in. 3 in. 154 Lbs. C3220-3.pdf
C3625-3.5 36 in. 25 in. 3.5 in. 253 Lbs. C3625-3.5.pdf
C3635-3 36 in. 35 in. 3 in. 305 Lbs. C3635-3.pdf
C3625-3.5 36 in. 25 in. 3.5 in. 253 Lbs. C3625-3.5.pdf
C4836-3 48 in. 36 in. 3 in. 419 Lbs. C4836-3.pdf
C4848-3 48 in. 48 in. 3 in. 560 Lbs. C4848-3.pdf
C5329.75-3.5 53 in. 29.75 in. 3.5 in. 445 Lbs. C5329.75-3.5.pdf

These charts depict some of Concast's more common custom pedestrian-rated trench covers. Other sizes, traffic ratings, and designs are available upon request.  Please be sure to check out our replacement cover sizing worksheet which is available in both a pdf file as well as a downloadable Excel spreadsheet if you are considering getting custom covers for an existing trench run. The worksheet is a great communication and planning tool.

Concast has a simple part numbering convention for the custom covers: XWL-H(RW).

  • The "X" variable can be one of 4 different materials:
    • A=Aluminum
    • C=Concrete
    • F=Fibercrete ®
    • SG=Steel Galvanized
  • The "W" variable refers to cover width (spans the channel)
  • The "L" variable refers to cover length
  • The "H" variable refers to cover height
    • Drop the "H" for covers that are 1-1/4" high/thick
    • Also referred to as the "C" variable on the sizing chart.
  • The "RW" variable refers to rib width as it spans the cover.
    • Drop the "RW" is no rib is needed.
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